The Dazzle™ 1
Modular Automated Sump Level Management
SLASH YOUR COOALNT COSTS WITH AUTOMATED DELIVERY!
Dazzle™ 1 is a revolutionary automated CNC sump system that eliminates the need for messy bucket brigades and dedicated refillers. It automates the entire coolant delivery process, saving you significant time and resources. Dazzle™ is a patented solutions from Zebra Skimmers.
Here's how Dazzle™ 1 supercharges your bottom line:
- Effortless Automation: Ditch the manual mixing and refilling. Dazzle™ 1 intelligently maintains your preset sump level with a perfect water-concentrate mix, automatically pulling coolant from your reservoir as needed.
- Cost-Effectiveness Champion: Soaring coolant prices? Dazzle™ 1 combats that by optimizing coolant usage. See real savings potential with our online calculator – discover how much your facility could save annually!
- Scalable Solution: Dazzle™ 1 is perfect for machine shops of all sizes, handling one or multiple sumps with consistent concentration levels across them all.
WHAT IS THE DAZZLE™ 1 SYSTEM
The Dazzle™ 1 is an entry level 2nd generation automated sump level management system for production environments. The system comprises a Dazzle™ Pump Panel, probes for both coolant concentrate containers and sumps. There is one main 3/4″ trunk line that branches off with 1/2″ lines to each sump with PEX tubing. It can be easily expanded to as many machines in your plant as a single pump can handle. The Dazzle™ 1 is an affordable, automated coolant mixing and delivery system for CNC coolant and industrial fluids.
Watch this short explainer video on the many benefits of a having a Dazzle™ 1 in your production environment.
SAVE ON COOLANT WITH DAZZLE™ 1 AND IMPROVE EFFICIENCIES
See Immediate Savings.
The Dazzle™ 1 can reduce your Coolant Usage by 30% or more.
Are you impressed? Our customers are! Ask us how we can help save you money with this Coolant Mixing Automation System.
DAZZLE™ 1 SYSTEM COMPONENTS
The Dazzle™ Pump Panel
- 7 or 25 gpm Proportioning pump to dial-in optimal coolant/water concentration
- Mixing/turbulence chamber
- 2 backflow check valves
- Mounting cabinet with observation window
- *NOTE: Use schedule 80 CPVC when using CIMTECH 320Z or other fully synthetic coolants. This coolant degrades schedule 40 CPVC.
The Dazzle™ Coolant Dipstick
- Microprocessor controller with LED indicator lights and audible alarm
- Low profile level sensor
- 12 vDC solenoid valve
- Electrical and control cable
The Dazzle™ Sump
- Microprocessor controller with LED indicator lights and audible alarm
- Low profile level sensor
- 12 vDC solenoid valve
- Bung fitting for drum or tote
- Coolant suction line
- Electrical and control cables
RELATED PRODUCTS
Example of how the Dazzle™ 1 Coolant Mixing Automation System to manage sump coolant concentration can save you money.
| Sump Volume | Make-up Coolant Concentrate | Dazzle™ 1 | ||||
| Start Shift/End Shift | Old Way - 5% | Dazzle 1 Way - 2% | Savings | |||
| 1000 L @ 5%/500 L @ 8% | 25 liters / $475 | 10 liters/ $237 | $60 saved per sump per shift ($21,900 saved per sump per year in a 24 x 7 operation) | |||
| Assumptions - target sump concentration of 5% and $4/liter for raw coolant concentrate | ||||||
Dazzle™ 1 System Benefits
- Precision coolant make-up mixing and concentration management
- Recommended for shops with anywhere from 1 machine to as many as 50
- Cost saving sump level and concentration maintenance
- Costs slashed by eliminating spills, bucket brigades and operator downtime
- Proven ‘in the field’ to reduce coolant usage over 30% or more
- Assures confidence in lights-out manufacturing operations
- Dazzle is modular, affordable and easy to install
For lights out manufacturing consider the Dazzle™ 2. It’s our proven, IIoT Industry 4.0 automated sump concentration and level management system that maintains both sump levels and coolant concentrations within preset limits. Dazzle™ 2 is flexible and configurable to manage the changing needs in a lightsout manufacturing environment.
Download the product brochure that compares the Dazzle™ 1 vs. Dazzle™ 2 or visit the Dazzle™ 2 product page to learn more.