Coolants are designed to be alkaline, to neutralize the acidic emissions of bacteria which enter the fluid pool via the water supply, work material, our skin, and a host of other sources.
Reduction of bacterial growth can be achieved by removing tramp oil, aerating the fluid, and filtering particles. When these protocols are not in place, coolant failures can occur.
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Your sumps will emit foul odors, caused by sulfuric and hydrochloric acid emissions. |
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Bacterial growth encourages skin sensitivity as acids build up in the fluid pool. |
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When pH level is too low, concentrate breaks from oil/water emulsion and floats on the fluid surface. It gets skimmed off like oil and can easily plug particle filters. |
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The rest is mostly water, providing insufficient lubrication and causes broken or prematurely worn tooling. |
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Rust preventative may be required since the natural lubricant of coolant is no longer part of the fluid pool. Machine interiors may also become affected. |